Complete Crushing Plant Guide for Aggregate Producers

Building a complete crushing plant is a significant investment. A clear plan protects that investment. Here is how we approach every project.

1. Site survey

Start with the raw material. Take samples and test hardness, abrasiveness and moisture. Measure the site: available space, elevation, access for trucks and distance to the market.

2. Define the product

List the final products you must produce - for example 0-5 mm, 5-10 mm and 10-20 mm aggregate - and the required quality standard. This determines the crushing stages and screening setup.

3. Process design

A typical aggregate plant has three stages:

Primary: jaw crusher
Secondary: cone crusher or impact crusher
Tertiary (optional): VSI for sand making and shaping

Each stage is matched to the previous one so no equipment becomes a bottleneck.

4. Equipment selection

Select crushers, screens, feeders and conveyors with 10-15% capacity margin. Choose voltage and frequency to match your local grid (380V/50Hz, 440V/60Hz, etc.).

5. Civil works and steel structure

We provide foundation drawings, steel structure details and electrical diagrams. Local contractors can build them with our supervision.

6. Commissioning

After installation, we run load tests, calibrate the discharge settings and train your operators. For remote sites, we provide step-by-step video guidance and on-site supervisors on request.

7. After-sales

Stock spare parts, schedule maintenance and keep in touch with our engineers. A well-supported plant runs at full capacity for years.

Start your project

Send us your material, capacity and product requirements. We will deliver a complete plant design and quotation within days.

Frequently Asked Questions

How do I confirm a model before ordering?

Send your maximum feed lump, target tonnes per hour, required discharge size and rock type. We return a model, cavity, motor power and estimated weight within 24 hours.

Can you supply the whole plant, not just one machine?

Yes. Feeder, crusher, screen, conveyors, control panel and foundation drawings can be supplied as one package, and we export worldwide.

What about spare parts after delivery?

Jaw plates, cone mantles and concaves, blow bars, bushings, bearings and V-belts are kept in stock, matched to your machine model.

Do you provide installation support?

Yes - remote guidance is included, and an engineer can be dispatched to site when required.

Next Step

Send your material, maximum feed size and target tonnes per hour and our engineers will reply with a model recommendation, price and lead time: request a quotation.